An electrical actuator is a device that converts the output signal of a regulator using electrical energy to produce mechanical movement.
Electric actuator
Pay attention to the theory of automatic control and control devices.
Electric actuators are used in cases where little effort is required to move the regulating body or, conversely, a large force is required. One of the advantages of using electric actuators is ease of installation. All industrial enterprises are provided with electricity, and installation work on installing electrical actuators is usually not a problem.
There are two general types of electrical actuators: solenoid actuators and electrical motor actuators.
Electrical solenoid actuators
Solenoid actuators use the principle of electromagnetic attraction to produce mechanical movement.
Solenoid actuator
The main advantage of solenoid actuators is their fast response: armature movement is almost instantaneous after current is applied or turned off. The disadvantage of solenoid actuators is that they cannot be set between extremes: they are either fully extended or fully compressed (rod retracted). Also, the design of the solenoid actuator prohibits its use in components that require large forces. To generate large gravitational forces, the solenoid actuator must be extremely large in size.
Main details:
1. An anchor, like a cylinder of iron or steel; 2. rod that connects the armature to the controlled device; 3. a spring that presses on the anchor; 4. electrical winding, which is a coil of wire with leads.
Operating principle of the solenoid mechanism:
1. Current passes through the winding, the coil becomes an electromagnet; 2. the armature is attracted by the electromagnet and moves inside the coil; 3. As a result, the rod moves, causing a change in the position of the device associated with it; 4. When the electric current is turned off, the armature returns to its original position by a spring.
Specifications
Supply voltage | IN | 380/220 |
Intermittent operation mode | PV | up to 20% (up to 10% at a speed of 40 mm/s or more) |
Number of switchings | at one o'clock | up to 630 |
Force on the hand drive steering wheel, no more | N | 150 |
Degree of protection | IP 54 | |
Axial force | kN | 0,4; 1,6; 2,5; 5; 6; 10; 15; 20; 30; 40; 50; 100;140 |
Rod movement speed | mm/s | 1; 1,5; 3; 5; 8; 12; 16; 24; 40; 60 |
Rod stroke | mm | 90; 130; 150; 200; 300; 400; 500; 600; 700; 800 |
Electric motor actuator
Electric motor actuators are typically used when a large amount of force is required to produce mechanical movement and positioning between extreme positions is required.
Electric motor actuator
Operating principle of electric motor actuator
1. An electric motor drives the gear train, which is used to move the regulator; 2. two position switches (labeled A and B) are located at the points at which the control element is fully open and fully closed; 3. When the control element reaches the full open position, position switch A opens, turning off the electric motor; 4. Similarly, position switch B opens when the control element reaches the fully closed position, also switching off the motor.
Price list for MEO executive mechanisms, regulating devices, blocks and control devices
The price list below shows wholesale prices* for single-turn electric actuating mechanisms MEO and flange MEOF, as well as regulating devices, control devices, units (PBR, RP4, BSPT, BP, RZD, BRU, IPU, ZU, BU, DUP-M etc., see table-3) and spare parts (see table-4). Prices are indicated for general industrial versions of MEO instruments and actuators (prices for explosion-proof Ex-IIBT4 and nuclear power plant versions are available on request) as of January 2022. All prices are for the basic version - general industrial, excluding the cost of additional options, units and equipment, packaging, shipping and/or delivery costs, excluding tax (VAT = 18%), based on a wholesale order (for large wholesale quantities and for project orders, the price is formed individually, based on the volume of the batch, the agreements reached and the address of the object). Terms of discounts, availability of promotions and special offers and prices - check with managers.
Lever actuators MEO-6.3, -12.5, -16, -25-40, -100, -250 (table-1 (1 of 4)) | ||||
Name of the actuator | Price, rub. no cash depending on sensor type | |||
M | AND | R | U | |
MEO-6.3/10-0.25-01 | The price is negotiable depending on the type of case and design (approximate price from 7,735 rubles to 15,375 rubles) | |||
MEO-6.3/12.5-0.25-99 | ||||
MEO-12.5/25-0.25-99 | ||||
MEO-16/30-025-99 | ||||
MEO-25/63-0.25-99 | ||||
MEO-16/10-0.25-93 | 8865 | 9220 | ||
MEO-16/25-0.63-93 | 8665 | 9220 | ||
MEO-40/25-0.25-93 | 8665 | 9220 | ||
MEO-40/63-0.63-93 | 8665 | 9220 | ||
MEO-16/25-0.25-01 | 7730 | 9040 | ||
MEO-16/63-0.63-01 | 7730 | 9040 | ||
MEO-16/63-0.25-01 | 7730 | 9940 | ||
MEO-16/160-0.63-01 | 7730 | 9040 | ||
MEO-40/63-0.25-01 | 7730 | 9040 | ||
MEO-40/160-0.63-01 | 7730 | 9040 | ||
MEO-40/10-0.25-99K | 8665 | 9220 | ||
MEO-40/25-0.63-99K | 8665 | 9220 | ||
MEO-40/25-0.25-99K | 8665 | 9220 | ||
MEO-40/63-0.63-99K | 8665 | 9220 | ||
MEO-40/10-0.25-99 | 17050 | 18540 | ||
MEO-40/25-0.63-99 | 17050 | 18360 | ||
MEO-100/25-0.25-99 | 17050 | 18540 | ||
MEO-100/63-0.63-99 | 17050 | 18540 | ||
MEO-100/25-0.25-99K | 17050 | 18540 | ||
MEO-100/63-0.63-99K | 17050 | 18540 | ||
MEO-100/10-0.25-99K | 17050 | 18540 | ||
MEO-100/25-0.63-99K | 17050 | 18540 | ||
MEO-250/63-0.25-99 | 17050 | 18540 | ||
MEO-250/160-0.63-99 | 17050 | 18540 | ||
MEO-250/25-0.25-99K | 17050 | 18540 | ||
MEO-250/63-0.63-99K | 17050 | 18540 | ||
MEO-250/63-0.25-99K | 17050 | 18540 | ||
MEO-250/160-0.63-99K | 17050 | 18540 | ||
Sensor type (designation of the position signaling unit (PSB) of the output shaft) | M | AND | R | U |
Flange IM MEOF** | Price* rub.. excluding cash | |||
MEOF-16, MEOF-40 | price from 13,050 rub. | |||
MEOF-100, MEOF-250 | price from 21,900 rub. | |||
Flange actuators MEOF are installed directly on the pipeline fittings and connected to the rod of the regulator via a bushing, and therefore have a higher cost compared to lever actuators. |
Table-2 (2 of 4): Price list for high-power actuators MEO-250, -630, -1600, -10000, MEOF (flange) (prices of electric drives are indicated as of January 2022)
Actuators MEO-250, -630, -1600, -10000, MEOF | ||||
Name of the actuator | price, rub. no cash depending on sensor type | |||
M | AND | R | U | |
MEO-250/10-0.25-92K, MEOF-250 | MEO - price 40,070 rubles, flanged MEOF - 49,400 rubles. | |||
MEO-250/25-0.63-92K, MEOF-250 | ||||
MEO-630/25-0.25-92K, MEOF-630 | ||||
MEO-630/63-0.63-92K, MEOF-630 | ||||
MEO-630/63-0.25-92K, MEOF-630 | ||||
MEO-630/160-0.63-92K, MEOF-630 | ||||
MEO-630/10-0.25-92K, MEOF-630 | MEO - price 58,700 rubles, flanged MEOF - 64,300 rubles. | |||
MEO-630/25-0.63-92K, MEOF-630 | ||||
MEO-1600/25-0.25-92K, MEOF-1600 | ||||
MEO-1600/63-0.63-92K, MEOF-1600 | ||||
MEO-1600/63-0.25-92K, MEOF-1600 | ||||
MEO-1600/160-0.63-92K, MEOF-1600 | ||||
MEO-4000/63-0.25-97K | 66170 | |||
MEO-4000/160-0.63-97K | ||||
MEO-10000/63-0.25-97K | Negotiated price | |||
MEO-10000/160-0.63-97K |
type of sensor (designation of the position signaling unit (BSP) of the output shaft): - "I" - inductive (BSPI unit), - "P" - rheostat (BSPR, BSPR-IIBT6 (explosion-proof) units), - "U" - current (units BSPT, BSPT-IIVT6 (explosion-proof), - “M” - limit switch block (BKV, BSPM-11VT6 (explosion-proof)).
Table-3 (3 of 3): Price list for regulating devices and control devices and units (PBR, RP4, BSPT, BP, RZD, BRU, IPU, ZU, BU, DUP-M, etc., prices are indicated according to condition as of January 2018)
Instrument products | |
Name of device or device | price, rub. no cash |
MSP-1-1, MSP-1-2, MSP-1-3, MSP-1-4 position signaling mechanism | 9220 |
BP-10, BP-20 power supply | 1815 |
BP-20AM, BP-20MA power supply | 2980 |
BSPT-10, BSPT-10M (with harness) current position signaling unit | 4940 |
BSPT-10, BSPT-10M (without harness) current position signaling unit | 4610 |
BSPT-10 with BP-10, BSPT-10M with BP-20 current position signaling units with BP | 5450 |
BSPR-10 rheostat position signaling unit, BSPI-10 - induction | 3720 |
BKV, BKV-S limit switch block | 2740 |
BDS dynamic communication unit | 13970 |
WSS summation and signaling unit | 13970 |
BSD summation and damping unit | 13970 |
BZI | 13970 |
RZD-12 manual set pointer | 1955 |
RZD-22 manual set pointer | 3260 |
BRU-22 manual control unit | 4995 |
BRU-32 (BRU-32M ) manual control unit | 6430 |
BRU-42 (BRU-42M) manual control unit | 7360 |
RP4-U-M1 control device | 10710 |
RP4-T-M1 control device | 10710 |
RP4-P-M1 control device | 10710 |
RP4-U, RP4-T, RP4-P control device | 8275 |
BP-24, BP-24-1, BP-24-2, BP-24-4 power supply | 3500 |
BP-24I manual control unit | 4375 |
BRU-33 manual control unit | 22830 |
BRU-44 manual control unit | 22830 |
PBR-2M01, PBR-2M02 reversible starter unit (BPR) | 4190 |
PBR-2M2.1, PBR-2M2.2, PBR-2M1 reversible starter unit (BPR) | 4330 |
PBR-2.3 reversible starter unit (BPR) | 4330 |
PBR-3.3 reversible starter unit (BPR) | 4330 |
PBR-3A2.1, PBR-3A2.2 reversible starter unit (BPR) | 4330 |
PBR-3A, PBR-2M reversible starter block (BPR) | 4190 |
BPR-2 (analogue of PBR-2M reversible starter unit (BPR)), BPR-3 (analog of PBR-3A reversible starter unit (BPR)) | 4190 |
PBR-2MP reversible starter unit (BPR) | 6985 |
PBR-3AP reversible starter unit (BPR) | 7360 |
PBR-2MN reversible starter unit (BPR) | 5310 |
PBR-3AN reversible starter unit (BPR) | 5310 |
PBR-3M-9 (analogue PBR-3I-9) reversible starter unit (BPR) | 12580 |
PBR-3M-16 (analogue PBR-3I-16) reversible starter unit (BPR) | 14440 |
PBR-3M reversible starter unit (BPR) | 9820 |
FC-0610, FC-0611 three-position thyristor amplifier | 7650 |
FC-0620, FC-0621 three-position thyristor amplifier | 6660 |
IPU unified position indicator | 3635 |
UST-10 current comparison device 4-20mA | 3260 |
BU-12 analog regulator control unit | 3445 |
BU-21 analog regulator control unit | 3630 |
ZU-11 potentiometric adjuster | 1565 |
ZU-05 potentiometric set pointer | 2835 |
Block of indicators V-12 | 2980 |
BTZ-3.1, BTZ-3.2 thermal protection unit | 3075 |
BU-30M, BU-30M1 (din. rail) amplifier unit | 3635 |
DUP-M remote position indicator | 3635 |
Remikont-130 small-channel multifunctional regulating microprocessor controller | Price on request |
Control and adjustment panel Remikont-130 | on request |
Control and adjustment panel MEO | on request |
Setting panel PN-1 | 4565 |
Power supply BP-1 | 4890 |
Switching block BPR-10 | 6895 |
Block BUT-10 | 4480 |
Block BUS-10 | 4600 |
Block BUM-10 | 5320 |
Power supply BP-4 | 4475 |
Gateway block BSH-1 | 26000 |
Table-4 (4 of 3): Price list for spare parts and accessories (SP&A) (prices are as of January 2018)
Spare parts and accessories (SP&A) | |
Name | price, rub. no cash |
Set of rods for mechanism MEO100, MEO250 (2 pcs.) | 2330 |
Set of rods for mechanism MEO630, MEO1600 (2 pcs.) | 3260 |
PL-1 | 4165 |
PL-2 | 3335 |
PRTS-10M2 | 9150 |
MIS-3 | 4710 |
MCP | 3505 |
MSN-10 | 3185 |
MDA | 7060 |
MAS | 7990 |
MSD 3-7 | 6460 |
DSOR-110-1.0-60 engine | 3260 |
DSOR-110-1.0-136(220V/380V) engine | 4655 |
DSOR-110-1.0-136 (380V) engine | 4655 |
DSOR-68—0.25-150 engine | 3720 |
DSR-4/60 220V engine | 3025 |
DSOR-80-0.8-136 (220V) engine | 3630 |
DSOR-80-0.4-136 (220V) engine | 3630 |
DAU-10S engine | 3540 |
DAU-63P 220V engine | 7495 |
DAU-25P 220V engine | 7495 |
2DSTR-135-1.8-136 engine | 7495 |
3DSOR-135-1.8-150 engine | 7495 |
3DSTR-135-1.6-150(220/380V) engine | 7495 |
3DSTR-135-4.5-136 engine | 9315 |
3DSTR-135-4.0-150 engine | 9315 |
2DSOR-135-2.5-136 (220V) engine | 7495 |
PMF coupling halves (for connecting shafts of single-turn MEO mechanisms) made of carbon. steel with Ts9 g/coating. | Price on request |
Key (for transmitting torque between the male and female shafts). | Price on request |
The above price list shows wholesale prices* for single-turn electric actuating mechanisms MEO (lever) and flange MEOF, as well as regulating devices, control devices, units (PBR, RP4, BSPT, BP, RZD, BRU, IPU, ZU, BU, DUP-M, etc.) and spare parts. Prices are indicated for general industrial versions of MEO instruments and actuators (prices for explosion-proof Ex-IIBT4 and versions for nuclear power plants are available on request) as of January 2022. Only basic versions of MEO are available at the production warehouse; the production time for other mechanisms is from 15 working days (subject to the availability of all components). All prices are for the basic version excluding tax (VAT=18%), additional costs. options and equipment, packaging, shipping and/or delivery costs, based on a wholesale order (for large wholesale quantities and for project orders, the price is formed individually, based on the volume of the batch, agreements reached and the address of the facility). Terms of discounts, availability of promotions and special offers and prices - check with managers.
Technical description (characteristics) of actuators MEO, MEOF
Single-turn (or part-turn) electric actuators MEO (lever), MEOF (flange) and PEOZ drives are designed to transmit torque to the valve when it is rotated one turn or less (from 0 to 360°).
Electrical actuators MEO and MEOF (electric drives) are designed to actuate shut-off and control valves in automatic process control systems, in accordance with command signals from regulating and control devices.
PEOZ actuators are designed to operate shut-off valves in the “Open-Close” mode.
Options for actuators and drives:
- general industrial (basic version) - explosion-proof (explosion hazard category for explosion-proof versions (subgroup and temperature class) - IIBT4); — for nuclear power plants (increased reliability for nuclear power plants and nuclear energy facilities (UAE)).
Functions of the executive mechanisms of MEO and MEOF
— Automatic, remote or local (manual) opening and closing of valves, stopping of valves in any intermediate position; — Indication of the degree of opening (closing) of the valve on the scale of the local indicator; — Positioning of the working element of the reinforcement in any intermediate position; — Formation of a discrete signal about the intermediate and final positions of the working body of the valve; — Torque overload protection (MEO(F)-1600-04K, -08K, -09K, MEOF-10(K)). Modern modifications of actuators also allow the implementation of a digital output option via the RS485 interface: - Generation of digital signals of the state of limit and limit switches for transmission via the RS-485 interface (mechanisms equipped with a sensor unit BD-1, BD-2). — Discrete state of opening and closing torque switches for transmission via RS-485 interface (MEO(F)-08K, -09K, MEOF-10(K)) — Generation of digital signals of the state of opening and closing torque switches, torque signal for transmission via RS-485 interface (MEO(F)-08K, -09K, MEOF-10(K)).
Functions of PEOZ and KSATO drives operating in automatic control systems:
Functions of KSATO drives operating in the “Open-Close” mode: Remote or manual opening and closing of valves; Remote stop of valves in any intermediate position; Indication of the degree of opening (closing) of the valve on the scale of the local indicator; Torque overload protection.
Structure of the MEP symbol
30MEP-P - 5/24 - 400 - GV-D-G
30 - serial number of modification MEP - linear electric mechanism P - Special version of the modification:
- B - explosion-proof;
- P - with a DC electric motor;
- T - with rear hinge;
- A - with shock absorber;
- E - with increased service life. In the standard version of the modification there is no letter designation
5 - rated force on the output element, kN 24 - speed of movement of the output element at rated force, mm/s 400 - full stroke of the output element (working stroke), mm K - presence of limit switches and their type:
- GV - reed switches;
- MP - microswitches;
- BKV - contactless;
- BKVT - non-contact with an extended temperature range; . In versions without limit switches there is no letter designation
D - presence of a position sensor: In the version without a position sensor, the letter D is absent G - presence of a corrugation In the version without a corrugation, the letter G is absent