Instructions for selecting and connecting an external thermostat to an electric boiler


Some simple models of electric boilers do not have smooth power adjustment, not to mention wider functionality. But even with degree-by-degree adjustment, the operation of the automation is based on measuring the temperature of the coolant in the supply and return of the boiler, which is not entirely effective: high accuracy cannot be achieved; high inertia is characteristic, i.e. a rather slow change in air temperature in the house.

But the main thing is that in the absence of precise adjustments, a lot of electricity is wasted.

The problem can be solved by installing a special room thermostat (thermostat) for an electric boiler, more expensive models of which measure the air temperature in the room and regulate the boiler operating mode in accordance with it, which is more correct and, most importantly, allows you to save from 10 to 50% of electricity. Moreover, the price of the issue is only 800-1000 rubles for simple mechanical models or 3-5 thousand rubles for more functional programmable thermostats controlled from a phone.

What are thermostats for an electric boiler?

Why are they needed and how are they used?


Simple mechanical thermostat.
The temperature regulator is a wired or wireless control panel that is mounted on the wall in any convenient place.

There are both simple mechanical models, the functionality of which is smooth degree-by-degree temperature control (especially important for electric boilers with mediocre 3- or 6-step power control), and automatic programmable models with an information display, which allow you to configure more than 50 parameters of the boiler operation and program them change for the next day or even week.

Automatic thermostats allow you to adjust the operation of the boiler once and up to a whole or even several heating seasons.

In general, room thermostats for electric boilers perform the following functions:

  • measurement, control and maintenance of a certain comfortable temperature of the working environment;
  • transmitting signals to the electric boiler from any place in the house convenient for the owner;
  • protection against overheating or freezing of the heating system;
  • programming the operating mode for the next day or week;
  • remote control from a phone if the thermostat has Wi-Fi or a GSM module;
  • remote notification (including via smartphone) about malfunctions and emergency situations in the operation of the heating system.

Existing types

The settings specified on the thermostat take precedence over the settings of the electric boiler itself. The operating principle of the device depends on the type of temperature sensor used in it:

1. Mechanical thermostats

The simplest models, the operating principle of which is based on the operation of membrane and capillary temperature sensors. They use substances placed in a capsule that expand significantly at the slightest increase in temperature. When the expanding substance reaches the maximum temperature threshold, it puts pressure on the relay membrane, as a result of which the contacts open, and the thermostat sends a signal about a partial or complete reduction in the power of the electric boiler.

The main disadvantages of such thermostats are simple functionality, limited to turning a round rotator to set the desired temperature, and a high error - up to 3-4°C.

2. Electromechanical

They have a more complex design based on the use of special metal plates as a heat-sensitive element, which produce a micro-discharge when heated to a certain temperature. The micro-discharge activates an electromagnetic relay that controls a mechanical valve. In general, electromechanical thermostats have +- the same functionality, but a much smaller error; their cost is 20-40% higher.

3. Electronic

The most modern and multifunctional devices, equipped with electrical boards (automation), often with remote sensors: both internal and external (street). Capable of maintaining or changing the operating mode of an electric boiler without human intervention. Allow a minimum error of up to 0.5-0.7 degrees. We recommend paying attention to electronic thermostats due to their functionality and cost-effectiveness.

The automation of modern models is capable of maintaining the most economical mode of operation of the electric boiler, constantly adjusting its operation in accordance with the temperature in the working room, which completely prevents unnecessary energy consumption. After all, reducing the temperature by 1°C is up to 5% savings.

How to choose an external temperature sensor and organize weather-dependent boiler control

Types of thermostats

Based on the type of functions, they can be divided into several groups:

– with one function (temperature maintenance);


Thermostat with one function

– with a large number of functions (programmable).


Programmable temperature controller

Based on their design, thermostats are divided into types: wireless and with wires for communication with the boiler. Install the thermostats in a convenient place, connect the temperature sensor, connect it to the boiler control system and use it.

Room thermostats need a constant flow of air to function properly and properly, so they should not be covered with curtains or blocked by furniture. Devices adjacent to the electric thermostat may interfere with the correct operation of the device: lamps, televisions, heating devices located nearby.

How to choose a room thermostat for an electric boiler

Mounting and connection method

According to the technique of fastening and connecting to the electric boiler, wired and wireless devices are distinguished.

Wired thermostats can still be installed in any room, can have any functionality, but require a wired connection directly to the electric boiler. Their cost is lower, and in most cases the connection wire is included.

Wireless temperature controllers consist of a control panel and a radio signal receiver connected to the electric boiler by wire. The advantages are obvious: when placing the thermostat in a room remote from the installation site of the electric boiler, there is no need to lay an additional electrical wire through the entire house.

According to practice, a radio signal with a frequency of 433 or 868 MHz intended for household appliances does not affect other electronics in the house and is transmitted without problems through any walls at a distance of 20 and even 30 meters. The disadvantage is the need for additional power for the control panel, usually 2 standard AA batteries.

Functionality

Standard simple models only have an on/off switch and a rotator (or “+” “-“ buttons) to set the temperature.

For significant savings, it is better to choose a more expensive programmable thermostat, which will pay for itself in the first few months of use. With its help, you can reduce the room temperature to 15-16°C when everyone has gone to work, or to 18-19°C at night. It is enough to set up several electric boiler operating patterns once, the duration of which can range from 8 hours to 7 days.

In addition, programmable models, in addition to the built-in temperature sensor, are often equipped with additional remote ones, including those for heated floors.

Availability of Wi-Fi or GSM module

The built-in GSM module allows you to receive notifications via SMS messages about the operation of the heating system or about an emergency situation that has occurred, which you can immediately solve. This way the coolant will not freeze during a long absence of the owners.

The presence of Wi-Fi allows you to control the operation of the electric boiler through an application on your smartphone. Also, via a Wi-Fi network, you can connect a thermostat to a smart home system or connect several additional temperature sensors (including underfloor heating). The presence of Wi-Fi and GSM does not affect the efficiency and economy of the heating system, but increases the comfort of its use.

Protection and safety

Budget and even some models of electric boilers in the mid-price segment may lack basic safety elements such as overheating protection, frost prevention mode, or protection against stopping the circulation pump. However, all these elements are found even in many simple models of thermostats in the price range of 1,000-1,500 rubles.

Such security systems especially should not be neglected when temporarily living in a house, when the owners are absent for days or weeks, but the heating system maintains a positive temperature.

Advantages

Thus, we have completely disassembled the principle of operation of a heating system using an electronic or mechanical thermostat. This is a very convenient solution for several reasons:

  • Eliminates the need to manually adjust the water temperature to keep the room at a comfortable temperature.
  • When using a wireless thermostat, there is also no need to adjust the boiler itself; this is extremely convenient if the boiler is placed in a separate room - the boiler room.
  • It becomes possible to set different temperatures for day and night, this significantly saves gas at night.

The best known manufacturers and models: characteristics and prices

Cewal RQ-10

One of the simplest and most budget-friendly mechanical thermostats from an Italian manufacturer. Despite its low cost, it is known for its build quality and reliability. The instructions for the device provide a schematic and detailed description of the installation and connection algorithm. The only drawback is the large hysteresis - up to 1.5-2.5 degrees, which is typical for all mechanical thermostats.

SKAT Teplocom TS-2AA/8A

A more advanced thermostat with an error of up to 1°C. It has a micro-display for indicating temperature, powered by 2 AA batteries (enough for 10-15 months). It features an economical night mode with automatic temperature reduction by 4°C and frost protection.

Danfoss ECtemp Next Plus

One of the best thermostats for an electric heating boiler in terms of price-quality-functionality. It is a modern electronic programmable thermostat with a stylish design and wide functionality. In addition to the built-in one, it has an external wired temperature sensor for heated floors, which allows control separately from the air temperature in the room. Wide functionality, programming and the presence of ready-made modes (“night”, “away”, etc.) allow for maximum energy savings.

It is also distinguished by its safety: it has protection against overheating and freezing, child locking, and monitoring the health of temperature sensors. According to installation practice and owner reviews, there were no cases of malfunction. To avoid malfunction, during installation it is necessary to accurately fit into the grooves of the plug connector.

TEPLOLUX MCS-350

A modern multifunctional premium thermostat with a built-in Wi-Fi module and the ability to control using a special application for a smartphone. It features one of the most extensive functionality, an informative touch screen (with automatic locking) and a stylish design. The kit includes both built-in and remote temperature sensors for simultaneous or separate control. Additionally, you can connect up to 32 temperature sensors.

There are template energy-saving operating modes and weekly programming, as well as energy consumption statistics. The connection must be made via a modular contactor.

Connection diagram

Almost all thermostats existing on the modern market are relay. This means that they operate via a relay that opens and closes contacts based on a temperature preset by the user. As a theoretically connected thermostat, we will use an electric relay-type thermostat with dry contacts. Dry contacts are a term that means that in any state, closed or open, there is no voltage across the contacts.

To connect to the boiler, there are terminals on the thermostat; you need to connect the open and common ports. If they are not indicated in the manual for your specific model, you just need to ring the contacts with a tester. Next, we need to make sure that the thermostat can be connected to the boiler. Usually this is indicated directly in the technical documentation; if there is none, then the information can be easily found in any of the search engines.

The found electronic circuit diagram of the board indicates the location of the very jumper into which the thermostat will be connected to the boiler. Depending on the boiler model, you will have to unscrew several bolts to get to the required part. The block can be installed either on the control board or taken out separately. Connecting the thermostat for any of these options will be no different.

Next, you need to pull out the jumper, and in its place put the cable supplied with the thermostat (or purchased separately). This is a two-core wire with a cross-section of at least 0.75 square millimeters. The polarity when connecting does not matter. The cable is connected to the thermostat control unit into the normal open and common ports, as described above. The ports are located on one side of the control unit, and on the other there are ports for connecting the power supply cable. You can either purchase a new cable of the desired cross-section or use the complete one.

This completes the connection of the thermostat to the gas boiler. All that remains is to check the functionality of the system. On the thermostat we set the required air temperature in the room, the signal is transmitted to the control unit and, depending on the set temperature, the relay contacts close or open. When setting a temperature that is lower than the current one, the burner starts heating the water in the system; when setting a temperature higher, the burner, on the contrary, starts working.

Correct connection of the thermostat to the electric boiler

When choosing an installation location, it is necessary to take into account that:

  • installation near windows, ventilation or entrance doors is not recommended due to constant temperature changes;
  • heated air masses are concentrated near the ceiling, closer to the floor the temperature is lower, so it is recommended to install the thermostat at a height of 1-1.5 m;
  • household appliances in the kitchen can generate heat, which affects the accuracy of measuring the overall climate in the workroom;
  • Installation too close to a frequently closed door is not recommended;
  • Direct connection is not recommended if the load exceeds 10 A (connection is made through a modular contactor).

Connection instructions using the example of a mechanical Cewal RQ-10:

PhotoProcess description

Remove the rotator

Unscrew the screws by removing the front cover of the thermostat

Attach the device to the wall using the appropriate holes

Connect the ground. According to the diagram in the photo (click to enlarge), it is necessary to connect the thermostat contacts to the electric boiler board.

Individually . There may be a jumper between the “TA” contacts of the boiler board; it must be replaced with a two-core insulated cable with a conductor cross-section of 0.5-0.75 mm2.

Modern thermostats are powered by AA batteries, but they may also need to be connected to an electrical outlet according to the diagram below:

Connection diagrams and a detailed algorithm are described in the instructions for each thermostat. However, each case is individual and requires certain basic knowledge and skills. Therefore, the traditional advice is to contact specialists in case of difficulties and difficulties.

Homemade external thermostat for the boiler: instructions

Below is a diagram of a homemade thermostat for a boiler, which is assembled using Atmega-8 and 566 series microcircuits, a liquid crystal display, a photocell and several temperature sensors. The Atmega-8 programmable microcircuit is responsible for compliance with the specified parameters of the thermostat settings.


Scheme of a homemade external thermostat for a boiler

Strictly speaking, this circuit turns the heating boiler on or off when the outside air temperature decreases (increases) (sensor U2), and also performs these actions when the temperature in the room changes (sensor U1). It is possible to adjust the operation of two timers, which allow you to adjust the time of these processes. A piece of circuitry with a photoresistor affects the process of turning on the boiler depending on the time of day.

Sensor U1 is located directly in the room, and sensor U2 is located on the street. It is connected to the boiler and installed next to it. If necessary, you can add an electrical part of the circuit that allows you to turn on and off high-power units:

The electrical part of the circuit allows you to turn on and off high-power units

Another thermostat circuit with one control parameter based on the K561LA7 chip:


Thermostat circuit with one control parameter based on the K561LA7 microcircuit

The thermostat is assembled on the basis of the K651LA7 microcircuit and is simple and easy to adjust. Our thermostat is a special thermistor that significantly reduces resistance when heating. This resistor is connected to the electricity voltage divider network. This circuit also contains resistor R2, with which we can set the required temperature. Based on this scheme, you can make a thermostat for any boiler: Baxi, Ariston, Evp, Don.

Another circuit for a microcontroller-based thermostat:


Circuit diagram for a thermostat based on a microcontroller

The device is assembled on the basis of a PIC16F84A microcontroller. The role of the sensor is performed by a digital thermometer DS18B20. A small relay controls the load. Microswitches set the temperature, which is displayed on the indicators. Before assembly, you will need to program the microcontroller. First, erase everything from the chip and then reprogram it, and then reassemble it and use it to your health. The device is not capricious and works fine.

The cost of parts is 300-400 rubles. A similar regulator model costs five times more.

A few final tips:

  • although different thermostat options are suitable for most models, it is still desirable that the thermostat for the boiler and the boiler itself be made by the same manufacturer, this will greatly simplify the installation and operation process itself;
  • before purchasing such equipment, you need to calculate the area of ​​the room and the required temperature in order to avoid “downtime” of equipment and changes in wiring due to connecting devices of higher power;
  • before installing the equipment, you need to take care of the thermal insulation of the room, otherwise high heat losses will be inevitable, and this is an additional cost item;
  • if you are not sure that you need to purchase expensive equipment, then you can conduct a consumer experiment. Buy a cheaper mechanical thermostat, adjust it and see the result.

The electronic thermostat can be programmed in any order.

Any modern heating boiler, regardless of the type of energy carrier used, must meet a number of requirements. This includes functionality, ergonomics, safety and the last quality, the relevance of which is growing every year - energy efficiency. When choosing a boiler, the buyer thinks about how much the equipment will help save his budget. Reducing energy costs for heating a house will allow not only the high efficiency of the heating element, but also additional components of the heating system. This is a thermostat and thermostat for an electric heating boiler, which control the operation of the boiler depending on the ambient temperature.

In addition, when it comes to electrical equipment, you need to think about purchasing a voltage stabilizer. It will not affect the energy efficiency of the heating device, but will also help save your budget by maintaining the operation of the electric boiler during power surges in the network.

Main types of boilers and temperature control

There are several types of boilers: solid fuel, gas, electric and liquid fuel.

Boilers have become widespread throughout the world. There are domestic samples, and there are also imported boilers. Material of manufacture: steel or cast iron. Easy to use, economical, with the function of adjusting the coolant temperature. In cheaper models, this function is implemented using a special device - a thermoelement.

Structurally, a thermoelement is a metal product, the geometric dimensions of which decrease or increase under the influence of temperatures (depending on the degree of heating). And this, in turn, changes the position of a special lever that closes and opens the draft damper. The photo shows an example of such a regulator:


Photo: thermostat sample

The more the damper is open, the stronger the combustion process, and vice versa. Thus, the volume of air that enters the closed combustion chamber is completely controlled by the thermostat, and if necessary, its supply is stopped and the combustion process is extinguished. More modern models are equipped with controllers that, depending on the specified thermal conditions, control the air flow, turning on (or off) a special fan (see photo below):

Boiler with temperature controller

Gas boilers are the most common and cheapest units to operate. Boilers are single-circuit and double-circuit. Single-circuit boilers have one heat exchanger and are intended for heating only. The connection diagram is shown in the figure below:

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