How to choose a metal hose in PVC insulation: table of types of shells, markings and prices

Welcome!

Today it is difficult to imagine a house without electricity, telephony, Internet, television and other benefits of civilization. Behind this prosperity are billions of kilometers of cable and wires laid on and under the ground, inside and on the surface of the walls of buildings. Special boxes and metal hoses, in particular metal hoses in PVC insulation, help to minimize the aggressive impact on the environmental highway. This is what we will be talking about in today’s review.

What is a metal sleeve

A metal hose is a flexible metal pipeline designed to protect cables, wires and pipes laid inside it from premature wear as a result of external influences (ultraviolet radiation, moisture, mechanical damage, etc.).

A metal hose in PVC insulation differs from a conventional one in the presence of a surface protective sheath made of polyvinyl chloride (PVC). It provides reliable tightness, tensile strength without loss of flexibility, resistance to corrosion and, most importantly, fire safety of the circuit and protection from electric shock.

The schematic structure of a metal hose with PVC insulation is shown in the photo below:

Interesting! The ancestor of the modern metal sleeve is considered to be a necklace made using the gooseneck technique at the end of the 19th century by the jeweler Heinrich Witzemann.

Metal sleeves are used for laying:

  • electrical wiring;
  • communication lines (telephone, radio and Internet);
  • elevator power cables;
  • ventilation and heating pipes;
  • hoses for air conditioning, ventilation and smoke removal systems;
  • transportation lines for bulk products, etc.

Main characteristics

The metal hose is made of galvanized, stainless, tinned steel or aluminum and covered with a layer of elastic plastic in black or gray. The modular pipe system prevents the formation of microcracks in the body when bending.

  • The steel structure and PVC coating belong to the class of fire-resistant, self-extinguishing materials that do not support combustion.
  • The PVC layer acts as a dielectric.
  • Working pressure – 0.5-1.4 MPa.
  • Maximum temperature: 300⁰С (for modifications without seals and with an asbestos layer);
  • 100⁰С (for models with a cotton layer).
  • Minimum temperature - -45⁰С.
  • Sealing class - IP65 - IP68 (complete protection from dust and directed jets of water).
  • On a note! Unlike rigid metal hoses made of solid sheet metal, flexible pipelines do not change the configuration of the internal passage when bent.

    Types of metal sleeves

    Signs of classificationCategoriesFeatures / Markings
    Type of pipe material (determines mechanical strength, corrosion resistance, temperature conditions)GalvanizationC
    Tinned steelSL
    Stainless steelN
    AluminumAl
    Forming method"Harmonic"Limited flexibility
    Coil moldingLeakage
    PVC Coated Coil Spring100% tight
    Type of interturn seal (determines the level of tightness and temperature conditions of operation)Without seal
    Cotton paddingX
    Asbestos sealantA
    Nylon sealN
    Synthetic polyamide sealJV
    Coating materialWithout coverR3-C
    PVC sheathNG, UHL, LSHF, MRPI, MPG, SHEM
    Lock connection typeSealedP1, P2
    LeakyP3

    Metal hoses are available in various sizes:

    • The cross-section diameter varies from 10 to 80 mm.
    • The length of the pipes ranges from 10 to 50 meters.

    Symbol when ordering an additional nut TU1690-020-45416838-2008

    Example of designation when orderingDescription of the nut
    GP-K1/2″ TU1690-020-45416838-2008Flat nut for sealed metal hose connector GERDA-SG-16-N-K1/2″
    GE-M25x1.5 TU1690-020-45416838-2008Equipotential nut for sealed metal hose connector GERDA-SG-22-N-M25x1.5
    Table 5.
    For a sealed metal hoseOrder code for GERDA-SG connector N - external thread B - internal thread Tr - for pipe M - metric (1) thread K - tapered inch NPT (2)Dimensions of connector (3) GERDA-SG, mmFlat nut GPEquipotential nut GE
    GP nut order codeSize(3),mmGE nut order codeSize(3),mm
    Inner hole diameter, mmABKey CKey EKey DAKey BAKey B
    GERDA-MG-16GERDA-SG-16-N-M20x1.513,937132927GP-M20x1.5324GE-M20x1.53,724
    GERDA-SG-16-V-M20x1.5
    GERDA-SG-16-N-K1/2″GP-K1/2″427
    GERDA-SG-16-V-K1/2″
    GERDA-SG-16-Tr(4)58303636
    GERDA-MG-22GERDA-SG-22-N-M25x1.518,540153533GP-M25x1.53,530GE-M25x1.54,530
    GERDA-SG-22-V-M25x1.5
    GERDA-SG-22-N-K3/4″GP-K3/4″432
    GERDA-SG-22-V-K3/4″
    GERDA-SG-22-Tr(4)60364146
    GERDA-MG-25GERDA-SG-25-N-M32x1.523,846154543GP-M32x1.5441GE-M32x1.5541
    GERDA-SG-25-V-M32x1.5
    GERDA-SG-25-N-K1″GP-K1″736
    GERDA-SG-25-V-K1″
    GERDA-SG-25-Tr(4)66464650
    GERDA-MG-35GERDA-SG-35-N-M40x1.531,852165452GP-M40x1.5546GE-M40x1.5650
    GERDA-SG-35-V-M40x1.5
    GERDA-SG-35-N-K1.1/4″GP-K1.1/4″746
    GERDA-SG-35-V-K1.1/4″
    GERDA-SG-35-Tr(4)72555560
    GERDA-MG-40GERDA-SG-40-N-M50x1.536,856186360GP-M50x1.5555GE-M50x1.56,260
    GERDA-SG-40-V-M50x1.5
    GERDA-SG-40-N-K1.1/2″GP-K1.1/2″755
    GERDA-SG-40-V-K1.1/2″
    GERDA-SG-40-Tr(4)74656570

    1 - metric thread M according to GOST 24705-2004 (ISO 724:2003) with a pitch of 1.5. 2 - NPT thread corresponds to the Russian thread standard K (GOST 6111-52, tapered inch with a profile angle of 60 degrees). 3 are for reference only, dimensions may be changed by the manufacturer without prior notice. 4 – the permissible pipe diameter for the pipe connector is indicated in Table 4

    Tips for choosing

    To install flexible secure communications, you need to competently approach the issue of choosing a metal hose with an insulating PVC coating:

    • The climatic class of the product is taken into account, which is indicated by the manufacturer in the technical data sheet.
    • The diameter of the internal cross-section is selected based on the total volume of cables required for installation in the trunk. To do this, the total diameter of the cables is multiplied by a factor equal to 1.5 or 2. The filling of the corrugation should not exceed 70% of the volume of the pipeline.

    • The pipe material, type of interturn seal and wall thickness must correspond to the operating conditions of the metal hose. Models without a seal or with a cotton inter-turn gasket are intended for indoor use with normal humidity.
    • Asbestos - in conditions of increased fire hazard and the possibility of local heating.
    • Polypropylene - in the ground, outdoors and in conditions of high humidity, incl. under conditions of direct immersion in water (relevant for models with a high coefficient of tightness).
  • For laying network cables, the shielding properties of the pipeline are of no small importance, preventing the occurrence of interference on the line. The best performance in this area is achieved by models with accordion-type connections. The shielding characteristics of coiled pipes are improved by grounding them.
  • The tightness of the circuit also depends on the number of butt joints. The fewer there are, the better. Therefore, it is better to give priority to corrugations of the maximum possible length.
  • The markings applied to the pipes and indicated in the model name help to make the right choice:

    • MRPI is a flexible metal hose with a polymer coating.
    • P1 and P2 are hermetic and explosion-proof hoses, P3 is non-hermetic.
    • NG – does not support combustion. PVC insulation made using self-extinguishing plasticizers is usually gray in color.

    According to the selected pipes, fittings are also selected, providing fastening of individual sections of the pipeline to each other and a method of fixation on the installation plane (in grooves, on walls, in a suspended state, etc.).

    Designation when ordering the GERDA-SG connector TU1690-020-45416838-2008

    Example of designation when orderingConnector Description
    GERDA-SG-16-N-M20x1.5 TU1690-020-45416838-2008Connector for sealed metal hose DN=16mm (GERDA-MG-16), with external thread M20x1.5
    GERDA-SG-22-Tr TU1690-020-45416838-2008Connector for a sealed metal hose DN=22mm (GERDA-MG-22) for connection to a pipe with an outer diameter of 24.5…28.0 mm. No pipe threading required for connection

    Table 4. Permissible outer diameter of the pipe for the “Tr” connector
    Pipe connector designationPermissible outer diameter of pipe Dн, mm
    GERDA-SG-16-Tr19,5…22,0
    GERDA-SG-22-Tr24,5…28,0
    GERDA-SG-25-Tr31,4…34,2
    GERDA-SG-35-Tr39,5…42,9
    GERDA-SG-40-Tr47,9…51,5

    — serves to create a reliable electrical connection between the connector and the body of the electrical equipment; when tightened, the sharp teeth of the nut cut off the paint on the body of the electrical equipment and come into direct contact with the metal

    approximate price

    The cost of metal hoses depends on many factors: the materials from which they are made, the structure of the polymer, the tightness class, the cross-sectional area, the country of origin, etc. The price is indicated, as a rule, for 1 linear meter, sometimes for a package (coil) 25 or 50 meters long.

    BrandA countryModelDiameter, mmPrice, rub./1m
    PromsleeveRussiaR3-CP-NG-202071
    IEKRussiaR3-TsPng-08834
    DKCRussia6071T-0505083
    FORTISFLEXChinaIGPng3235
    TDMChinaR3-C-P1560
    KVTRussiaR3-TSPng-LS1550

    Fasteners for metal hose RZ-TsKh.

    NameDescriptionInner diameter of bracket, mmMounting hole size, mmFor fastening a metal hose with a nominal bore, mmQuantity per package, pcs.vendor code
    Metal single-leg bracket IEK d10-11 mmPurpose: for attaching a metal hose to a surface Material: galvanized steel Color: white10-11×66100CMA10-10-100
    12-13×78100CMA10-12-100
    14-15×610100CMA10-14-100
    16-17×612100CMA10-16-100
    19-20×615100CMA10-19-100
    21-22×618100CMA10-21-100
    25-26×620,22100CMA10-25-100
    31-32×625100CMA10-31-100
    38-40×632100CMA10-38-100
    48-50×63850CMA10-48-050
    Metal two-legged bracket IEK d10-11mmPurpose: for reliable fastening of a metal hose to a surface Material: galvanized steel Color: white10-11Ø56100CMA11-10-100
    12-13Ø58100CMA11-12-100
    16-17×6,512100CMA11-16-100
    19-20×6,515100CMA11-19-100
    21-226,5×8,518100CMA11-21-100
    25-266,5×8,520,22100CMA11-25-100
    31-326,5×1025100CMA11-31-100
    38-406,5×1032100CMA11-38-100
    48-506,5×103850CMA11-48-050
    Metal two-component bracket IEK d10-11mmPurpose: for reliable fastening of a metal hose to a surface Material: galvanized steel Color: white10-11Ø66100CMA12-10-100
    12-13Ø68100CMA12-12-100
    14-15Ø610100CMA12-14-100
    16-17Ø612100CMA12-16-100
    19-20Ø615100CMA12-19-100
    21-22Ø618100CMA12-21-100
    25-26Ø620,22100CMA12-25-100
    31-32Ø625100CMA12-31-100
    38-40Ø632100CMA12-38-100
    48-50Ø63850CMA12-48-050
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