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Today it is difficult to imagine a house without electricity, telephony, Internet, television and other benefits of civilization. Behind this prosperity are billions of kilometers of cable and wires laid on and under the ground, inside and on the surface of the walls of buildings. Special boxes and metal hoses, in particular metal hoses in PVC insulation, help to minimize the aggressive impact on the environmental highway. This is what we will be talking about in today’s review.
What is a metal sleeve
A metal hose is a flexible metal pipeline designed to protect cables, wires and pipes laid inside it from premature wear as a result of external influences (ultraviolet radiation, moisture, mechanical damage, etc.).
A metal hose in PVC insulation differs from a conventional one in the presence of a surface protective sheath made of polyvinyl chloride (PVC). It provides reliable tightness, tensile strength without loss of flexibility, resistance to corrosion and, most importantly, fire safety of the circuit and protection from electric shock.
The schematic structure of a metal hose with PVC insulation is shown in the photo below:
Interesting! The ancestor of the modern metal sleeve is considered to be a necklace made using the gooseneck technique at the end of the 19th century by the jeweler Heinrich Witzemann.
Metal sleeves are used for laying:
- electrical wiring;
- communication lines (telephone, radio and Internet);
- elevator power cables;
- ventilation and heating pipes;
- hoses for air conditioning, ventilation and smoke removal systems;
- transportation lines for bulk products, etc.
Main characteristics
The metal hose is made of galvanized, stainless, tinned steel or aluminum and covered with a layer of elastic plastic in black or gray. The modular pipe system prevents the formation of microcracks in the body when bending.
- The steel structure and PVC coating belong to the class of fire-resistant, self-extinguishing materials that do not support combustion.
- The PVC layer acts as a dielectric.
- Working pressure – 0.5-1.4 MPa.
- Maximum temperature: 300⁰С (for modifications without seals and with an asbestos layer);
- 100⁰С (for models with a cotton layer).
On a note! Unlike rigid metal hoses made of solid sheet metal, flexible pipelines do not change the configuration of the internal passage when bent.
Types of metal sleeves
Signs of classification | Categories | Features / Markings |
Type of pipe material (determines mechanical strength, corrosion resistance, temperature conditions) | Galvanization | C |
Tinned steel | SL | |
Stainless steel | N | |
Aluminum | Al | |
Forming method | "Harmonic" | Limited flexibility |
Coil molding | Leakage | |
PVC Coated Coil Spring | 100% tight | |
Type of interturn seal (determines the level of tightness and temperature conditions of operation) | Without seal | |
Cotton padding | X | |
Asbestos sealant | A | |
Nylon seal | N | |
Synthetic polyamide seal | JV | |
Coating material | Without cover | R3-C |
PVC sheath | NG, UHL, LSHF, MRPI, MPG, SHEM | |
Lock connection type | Sealed | P1, P2 |
Leaky | P3 |
Metal hoses are available in various sizes:
- The cross-section diameter varies from 10 to 80 mm.
- The length of the pipes ranges from 10 to 50 meters.
Symbol when ordering an additional nut TU1690-020-45416838-2008
Example of designation when ordering | Description of the nut |
GP-K1/2″ TU1690-020-45416838-2008 | Flat nut for sealed metal hose connector GERDA-SG-16-N-K1/2″ |
GE-M25x1.5 TU1690-020-45416838-2008 | Equipotential nut for sealed metal hose connector GERDA-SG-22-N-M25x1.5 |
Table 5. | |||||||||||||
For a sealed metal hose | Order code for GERDA-SG connector N - external thread B - internal thread Tr - for pipe M - metric (1) thread K - tapered inch NPT (2) | Dimensions of connector (3) GERDA-SG, mm | Flat nut GP | Equipotential nut GE | |||||||||
GP nut order code | Size(3),mm | GE nut order code | Size(3),mm | ||||||||||
Inner hole diameter, mm | A | B | Key C | Key E | Key D | A | Key B | A | Key B | ||||
GERDA-MG-16 | GERDA-SG-16-N-M20x1.5 | 13,9 | 37 | 13 | 29 | 27 | — | GP-M20x1.5 | 3 | 24 | GE-M20x1.5 | 3,7 | 24 |
GERDA-SG-16-V-M20x1.5 | — | — | — | — | — | — | |||||||
GERDA-SG-16-N-K1/2″ | GP-K1/2″ | 4 | 27 | — | — | — | |||||||
GERDA-SG-16-V-K1/2″ | — | — | — | — | — | — | |||||||
GERDA-SG-16-Tr(4) | 58 | — | 30 | 36 | 36 | — | — | — | — | — | — | ||
GERDA-MG-22 | GERDA-SG-22-N-M25x1.5 | 18,5 | 40 | 15 | 35 | 33 | — | GP-M25x1.5 | 3,5 | 30 | GE-M25x1.5 | 4,5 | 30 |
GERDA-SG-22-V-M25x1.5 | — | — | — | — | — | — | |||||||
GERDA-SG-22-N-K3/4″ | GP-K3/4″ | 4 | 32 | — | — | — | |||||||
GERDA-SG-22-V-K3/4″ | — | — | — | — | — | — | |||||||
GERDA-SG-22-Tr(4) | 60 | — | 36 | 41 | 46 | — | — | — | — | — | — | ||
GERDA-MG-25 | GERDA-SG-25-N-M32x1.5 | 23,8 | 46 | 15 | 45 | 43 | — | GP-M32x1.5 | 4 | 41 | GE-M32x1.5 | 5 | 41 |
GERDA-SG-25-V-M32x1.5 | — | — | — | — | — | — | |||||||
GERDA-SG-25-N-K1″ | GP-K1″ | 7 | 36 | — | — | — | |||||||
GERDA-SG-25-V-K1″ | — | — | — | — | — | — | |||||||
GERDA-SG-25-Tr(4) | 66 | — | 46 | 46 | 50 | — | — | — | — | — | — | ||
GERDA-MG-35 | GERDA-SG-35-N-M40x1.5 | 31,8 | 52 | 16 | 54 | 52 | — | GP-M40x1.5 | 5 | 46 | GE-M40x1.5 | 6 | 50 |
GERDA-SG-35-V-M40x1.5 | — | — | — | — | — | — | |||||||
GERDA-SG-35-N-K1.1/4″ | GP-K1.1/4″ | 7 | 46 | — | — | — | |||||||
GERDA-SG-35-V-K1.1/4″ | — | — | — | — | — | — | |||||||
GERDA-SG-35-Tr(4) | 72 | — | 55 | 55 | 60 | — | — | — | — | — | — | ||
GERDA-MG-40 | GERDA-SG-40-N-M50x1.5 | 36,8 | 56 | 18 | 63 | 60 | — | GP-M50x1.5 | 5 | 55 | GE-M50x1.5 | 6,2 | 60 |
GERDA-SG-40-V-M50x1.5 | — | — | — | — | — | — | |||||||
GERDA-SG-40-N-K1.1/2″ | GP-K1.1/2″ | 7 | 55 | — | — | — | |||||||
GERDA-SG-40-V-K1.1/2″ | — | — | — | — | — | — | |||||||
GERDA-SG-40-Tr(4) | 74 | — | 65 | 65 | 70 | — | — | — | — | — | — |
1 - metric thread M according to GOST 24705-2004 (ISO 724:2003) with a pitch of 1.5. 2 - NPT thread corresponds to the Russian thread standard K (GOST 6111-52, tapered inch with a profile angle of 60 degrees). 3 are for reference only, dimensions may be changed by the manufacturer without prior notice. 4 – the permissible pipe diameter for the pipe connector is indicated in Table 4
Tips for choosing
To install flexible secure communications, you need to competently approach the issue of choosing a metal hose with an insulating PVC coating:
- The climatic class of the product is taken into account, which is indicated by the manufacturer in the technical data sheet.
- The diameter of the internal cross-section is selected based on the total volume of cables required for installation in the trunk. To do this, the total diameter of the cables is multiplied by a factor equal to 1.5 or 2. The filling of the corrugation should not exceed 70% of the volume of the pipeline.
- The pipe material, type of interturn seal and wall thickness must correspond to the operating conditions of the metal hose. Models without a seal or with a cotton inter-turn gasket are intended for indoor use with normal humidity.
- Asbestos - in conditions of increased fire hazard and the possibility of local heating.
- Polypropylene - in the ground, outdoors and in conditions of high humidity, incl. under conditions of direct immersion in water (relevant for models with a high coefficient of tightness).
The markings applied to the pipes and indicated in the model name help to make the right choice:
- MRPI is a flexible metal hose with a polymer coating.
- P1 and P2 are hermetic and explosion-proof hoses, P3 is non-hermetic.
- NG – does not support combustion. PVC insulation made using self-extinguishing plasticizers is usually gray in color.
According to the selected pipes, fittings are also selected, providing fastening of individual sections of the pipeline to each other and a method of fixation on the installation plane (in grooves, on walls, in a suspended state, etc.).
Designation when ordering the GERDA-SG connector TU1690-020-45416838-2008
Example of designation when ordering | Connector Description |
GERDA-SG-16-N-M20x1.5 TU1690-020-45416838-2008 | Connector for sealed metal hose DN=16mm (GERDA-MG-16), with external thread M20x1.5 |
GERDA-SG-22-Tr TU1690-020-45416838-2008 | Connector for a sealed metal hose DN=22mm (GERDA-MG-22) for connection to a pipe with an outer diameter of 24.5…28.0 mm. No pipe threading required for connection |
Table 4. Permissible outer diameter of the pipe for the “Tr” connector | |||||||||||||
Pipe connector designation | Permissible outer diameter of pipe Dн, mm | ||||||||||||
GERDA-SG-16-Tr | 19,5…22,0 | ||||||||||||
GERDA-SG-22-Tr | 24,5…28,0 | ||||||||||||
GERDA-SG-25-Tr | 31,4…34,2 | ||||||||||||
GERDA-SG-35-Tr | 39,5…42,9 | ||||||||||||
GERDA-SG-40-Tr | 47,9…51,5 |
— serves to create a reliable electrical connection between the connector and the body of the electrical equipment; when tightened, the sharp teeth of the nut cut off the paint on the body of the electrical equipment and come into direct contact with the metal
approximate price
The cost of metal hoses depends on many factors: the materials from which they are made, the structure of the polymer, the tightness class, the cross-sectional area, the country of origin, etc. The price is indicated, as a rule, for 1 linear meter, sometimes for a package (coil) 25 or 50 meters long.
Brand | A country | Model | Diameter, mm | Price, rub./1m |
Promsleeve | Russia | R3-CP-NG-20 | 20 | 71 |
IEK | Russia | R3-TsPng-08 | 8 | 34 |
DKC | Russia | 6071T-050 | 50 | 83 |
FORTISFLEX | China | IGPng | 32 | 35 |
TDM | China | R3-C-P | 15 | 60 |
KVT | Russia | R3-TSPng-LS | 15 | 50 |
Fasteners for metal hose RZ-TsKh.
Name | Description | Inner diameter of bracket, mm | Mounting hole size, mm | For fastening a metal hose with a nominal bore, mm | Quantity per package, pcs. | vendor code |
Metal single-leg bracket IEK d10-11 mm | Purpose: for attaching a metal hose to a surface Material: galvanized steel Color: white | 10-11 | ×6 | 6 | 100 | CMA10-10-100 |
12-13 | ×7 | 8 | 100 | CMA10-12-100 | ||
14-15 | ×6 | 10 | 100 | CMA10-14-100 | ||
16-17 | ×6 | 12 | 100 | CMA10-16-100 | ||
19-20 | ×6 | 15 | 100 | CMA10-19-100 | ||
21-22 | ×6 | 18 | 100 | CMA10-21-100 | ||
25-26 | ×6 | 20,22 | 100 | CMA10-25-100 | ||
31-32 | ×6 | 25 | 100 | CMA10-31-100 | ||
38-40 | ×6 | 32 | 100 | CMA10-38-100 | ||
48-50 | ×6 | 38 | 50 | CMA10-48-050 | ||
Metal two-legged bracket IEK d10-11mm | Purpose: for reliable fastening of a metal hose to a surface Material: galvanized steel Color: white | 10-11 | Ø5 | 6 | 100 | CMA11-10-100 |
12-13 | Ø5 | 8 | 100 | CMA11-12-100 | ||
16-17 | ×6,5 | 12 | 100 | CMA11-16-100 | ||
19-20 | ×6,5 | 15 | 100 | CMA11-19-100 | ||
21-22 | 6,5×8,5 | 18 | 100 | CMA11-21-100 | ||
25-26 | 6,5×8,5 | 20,22 | 100 | CMA11-25-100 | ||
31-32 | 6,5×10 | 25 | 100 | CMA11-31-100 | ||
38-40 | 6,5×10 | 32 | 100 | CMA11-38-100 | ||
48-50 | 6,5×10 | 38 | 50 | CMA11-48-050 | ||
Metal two-component bracket IEK d10-11mm | Purpose: for reliable fastening of a metal hose to a surface Material: galvanized steel Color: white | 10-11 | Ø6 | 6 | 100 | CMA12-10-100 |
12-13 | Ø6 | 8 | 100 | CMA12-12-100 | ||
14-15 | Ø6 | 10 | 100 | CMA12-14-100 | ||
16-17 | Ø6 | 12 | 100 | CMA12-16-100 | ||
19-20 | Ø6 | 15 | 100 | CMA12-19-100 | ||
21-22 | Ø6 | 18 | 100 | CMA12-21-100 | ||
25-26 | Ø6 | 20,22 | 100 | CMA12-25-100 | ||
31-32 | Ø6 | 25 | 100 | CMA12-31-100 | ||
38-40 | Ø6 | 32 | 100 | CMA12-38-100 | ||
48-50 | Ø6 | 38 | 50 | CMA12-48-050 |